{"id":469,"date":"2021-05-27T13:55:32","date_gmt":"2021-05-27T13:55:32","guid":{"rendered":"https:\/\/webdesign.jolanda-hofmann.site\/?page_id=469"},"modified":"2025-05-20T20:51:31","modified_gmt":"2025-05-20T20:51:31","slug":"prozesse","status":"publish","type":"page","link":"https:\/\/www.schwarzaeugl.at\/en\/prozesse\/","title":{"rendered":"Processes"},"content":{"rendered":"

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Schwarz\u00e4ugl SITS&T<\/span><\/h1>\n

Mechanische Verfahrenstechnik<\/span><\/h2>\n

Industrievertretungen<\/span><\/h2>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=“1″ admin_label=“Prozesse“ _builder_version=“4.16″ _module_preset=“default“ custom_padding=“||32px|||“ global_colors_info=“{}“][et_pb_row _builder_version=“4.16″ _module_preset=“default“ global_colors_info=“{}“][et_pb_column type=“4_4″ _builder_version=“4.16″ _module_preset=“default“ global_colors_info=“{}“][et_pb_text _builder_version=“4.16″ _module_preset=“default“ header_font_size=“50px“ global_colors_info=“{}“]<\/p>\n

Prozesse<\/h1>\n

Die Prozesstechnik in ihrer heutigen Auspr\u00e4gung ist ohne das R\u00fchren nicht denkbar. Moderne R\u00fchrtechnik optimiert die Herstellung\u00a0und tr\u00e4gt zur Resscourceneffizienz und Wirtschaftlichkeit bei. <\/i><\/p>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=“1_4,1_4,1_4,1_4″ admin_label=“Arten“ _builder_version=“4.16″ _module_preset=“default“ global_colors_info=“{}“][et_pb_column type=“1_4″ _builder_version=“4.16″ _module_preset=“default“ global_colors_info=“{}“][et_pb_text _builder_version=“4.16″ _module_preset=“default“ text_text_color=“#FFFFFF“ header_text_color=“#FFFFFF“ header_2_text_color=“#FFFFFF“ background_color=“#003769″ custom_margin=“20px||20px||true|false“ custom_padding=“30px||30px||true|false“ link_option_url=“#fermentation“ box_shadow_style=“preset1″ global_colors_info=“{%22gcid-564a62f8-08b5-4913-a77f-a4cb0ddc3962%22:%91%93}“ transform_styles__hover_enabled=“on|hover“ transform_scale__hover_enabled=“on|hover“ transform_translate__hover_enabled=“on|desktop“ transform_rotate__hover_enabled=“on|desktop“ transform_skew__hover_enabled=“on|desktop“ transform_origin__hover_enabled=“on|desktop“ transform_scale__hover=“105%|105%“]<\/p>\n

Fermentation<\/h2>\n

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Hydrierung<\/h2>\n

[\/et_pb_text][\/et_pb_column][et_pb_column type=“1_4″ _builder_version=“4.16″ _module_preset=“default“ global_colors_info=“{}“][et_pb_text _builder_version=“4.16″ _module_preset=“default“ text_text_color=“#FFFFFF“ header_text_color=“#FFFFFF“ header_2_text_color=“#FFFFFF“ background_color=“#003769″ custom_margin=“20px||20px||true|false“ custom_padding=“30px||30px||true|false“ link_option_url=“#kristallisation“ box_shadow_style=“preset1″ global_colors_info=“{%22gcid-564a62f8-08b5-4913-a77f-a4cb0ddc3962%22:%91%93}“ transform_styles__hover_enabled=“on|hover“ transform_scale__hover_enabled=“on|hover“ transform_translate__hover_enabled=“on|desktop“ transform_rotate__hover_enabled=“on|desktop“ transform_skew__hover_enabled=“on|desktop“ transform_origin__hover_enabled=“on|desktop“ transform_scale__hover=“105%|105%“]<\/p>\n

Kristallisation<\/h2>\n

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Polymerisation<\/h2>\n

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Fermentation<\/h1>\n

<\/span><\/p>\n

In modernen Fermentationsprozessen werden Stoffe wie Enzyme, pharmazeutische Wirkstoffe (API), Aminos\u00e4uren oder Vitamine als Stoffwechselprodukte tierischer oder pflanzlicher Mikroorganismen hergestellt. Um die Produktivit\u00e4t im Prozess zu steigern, m\u00fcssen die Bed\u00fcrfnisse der Mikroorganismen bestm\u00f6glich erf\u00fcllt werden, d.h. sie sollten gleichbleibend in ausreichendem Ma\u00dfe mit Sauerstoff und N\u00e4hrstoffen versorgt werden. Au\u00dferdem m\u00fcssen beim Stoffwechsel entstehende Nebenprodukte wie Kohlendioxid abgef\u00fchrt und ideale Bedingungen bez\u00fcglich Temperatur und pH-Wert aufrechterhalten werden.<\/span>
Mit dem Wissen bez\u00fcglich der allgemeinen Anforderungen spezifischer Fermentationsprozesse, in Zusammenhang mit umfangreicher Fachkompetenz in der Skalierung von Laborreaktoren hin zu industriellen Bioreaktoren und dem kompletten Umfang an mechanischen Kalkulationsmethoden, bietet EKATO ein Konzept f\u00fcr den zuverl\u00e4ssigen Anlagenbetrieb und das Erf\u00fcllen komplexer Prozessanforderungen.<\/span><\/p>\n

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Beispiele f\u00fcr Fermentationsprodukte<\/h1>\n

<\/span><\/p>\n

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Aminos\u00e4uren:<\/h4>\n

Lysin, Threonin,…<\/p>\n

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Polysaccharide<\/span>:<\/h4>\n

Xanthan, Gellan,…<\/span><\/p>\n

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Pharma-Industrie<\/span>:<\/h4>\n

Antibiotika, Insulin,…<\/span><\/p>\n

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Vitamine<\/span>:<\/h4>\n

Vitamin B12,…<\/span><\/p>\n

[\/et_pb_text][\/et_pb_column][et_pb_column type=“1_5″ _builder_version=“4.16″ _module_preset=“default“ global_colors_info=“{}“][et_pb_text _builder_version=“4.16″ _module_preset=“default“ background_color=“#FFFFFF“ custom_margin=“0px||0px||true|false“ custom_padding=“20px|10px|20px|10px|true|true“ box_shadow_style=“preset1″ box_shadow_color=“gcid-12bd5f88-a50a-491a-97b4-6148bcfc515b“ global_colors_info=“{%22gcid-085f990c-29c0-475b-95a2-014996d33f95%22:%91%93,%22gcid-5627d5e5-0f2d-4878-8293-5c9ef70a2058%22:%91%22box_shadow_color%22,%22box_shadow_color%22,%22box_shadow_color%22%93,%22gcid-12bd5f88-a50a-491a-97b4-6148bcfc515b%22:%91%22box_shadow_color%22%93}“ transform_styles__hover_enabled=“on|hover“ transform_scale__hover=“105%|105%“ transform_scale__hover_enabled=“on|hover“ transform_translate__hover_enabled=“on|desktop“ transform_rotate__hover_enabled=“on|desktop“ transform_skew__hover_enabled=“on|desktop“ transform_origin__hover_enabled=“on|desktop“]<\/p>\n

Biokraftstoffe<\/span>:<\/h4>\n

Bioethanol<\/span><\/p>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=“1″ admin_label=“hydrierung“ module_id=“hydrierung“ _builder_version=“4.16″ _module_preset=“default“ custom_padding=“||0px|||“ global_colors_info=“{}“][et_pb_row _builder_version=“4.16″ _module_preset=“default“ global_colors_info=“{}“][et_pb_column type=“4_4″ _builder_version=“4.16″ _module_preset=“default“ global_colors_info=“{}“][et_pb_text _builder_version=“4.16″ _module_preset=“default“ global_colors_info=“{}“]<\/p>\n

Hydrierung<\/h1>\n

<\/span><\/p>\n

Hydrierungen sind h\u00e4ufig anzutreffende Reaktionen mit Wasserstoff als Reaktionspartner. Es handelt sich in der Regel um heterogen katalysierte Reaktionen, bei denen gasf\u00f6rmiger Wasserstoff in einem fl\u00fcssigen Reaktionsgemisch fein dispergiert und in L\u00f6sung gebracht werden muss. Die eigentliche Hydrierreaktion zwischen dem gel\u00f6sten Wasserstoff und seinem Reaktionspartner findet dann an der Oberfl\u00e4che des im Reaktor suspendierten Katalysators statt.\u00a0<\/span>Als Katalysatoren kommen h\u00e4ufig Feststoffe wie z.B. Palladium auf Aktivkohle (alternativ Platin, Rhodium, Ruthenium, Kobalt) oder Raney-Nickel zum Einsatz.\u00a0<\/span>Die grunds\u00e4tzlich geringe L\u00f6slichkeit von Wasserstoff in L\u00f6semitteln kann verbessert werden, indem man bei einem erh\u00f6hten Reaktionsdruck zwischen 6 bar bis hin zu mehr als 150 bar arbeitet. Die Reaktionstemperaturen liegen bei Hydrierungen in der Regel zwischen 30\u00b0C und ca. 250\u00b0C. Das R\u00fchrsystem hat in erster Linie die Aufgabe, den meist geschwindigkeitsbestimmenden Stoff\u00fcbergang des Wasserstoffs von der Gas- in die Fl\u00fcssigphase zu intensivieren, die Abfuhr der Reaktionsw\u00e4rme aus dem Beh\u00e4lter zu erm\u00f6glichen, den Katalysator zu suspendieren und den Reaktorinhalt so gut zu homogenisieren, dass m\u00f6glichst keine Konzentrations- und Temperaturunterschiede vorliegen.<\/span><\/p>\n

Da fast alle Hydrierreaktionen unter stoff\u00fcbergangslimitierten Bedingungen ablaufen, erlaubt der EKATO Hydrierreaktor, ausgestattet mit der einzigartigen EKATO Kombibegasung und einem leistungsstarken K\u00fchlsystem erh\u00f6hte Stoffums\u00e4tze und damit h\u00f6here Raum-Zeit-Ausbeuten bei meist verbesserter Produktqualit\u00e4t.\u00a0<\/span><\/p>\n

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Kristallisation<\/h1>\n

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Kristallisation ist eine weit verbreitete Anwendung in vielen Bereichen. Sie kommt in der chemischen Industrie ebenso vor wie bei der Herstellung von Arzneimitteln, Lebensmitteln sowie in der Aufbereitung von Erzen.\u00a0<\/span>Je nach Prozessanforderungen unterscheidet man zwischen K\u00fchlungs- und Verdampfungskristallisation sowie F\u00e4llung. Genauso vielf\u00e4ltig sind die apparativen L\u00f6sungen, die eingesetzt werden.\u00a0<\/span>Bei Loop-Kristallisatoren, die mittels einer Pumpe zwangsumgew\u00e4lzt werden, spricht man von Forced Circulation (FC) Kristallern w\u00e4hrend die Schichtkristallisation statisch ist. <\/span>Ger\u00fchrte Kristallisationen werden entweder in einem offenen R\u00fchrsystem mit Hydrofoil R\u00fchrorganen oder mit einem Leitrohr ausgef\u00fchrt. F\u00fcr beide Varianten hat Ekato effiziente L\u00f6sungen, <\/span>die nicht nur das R\u00fchrwerk selbst beinhaltet.\u00a0<\/span><\/p>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=“1″ admin_label=“kristallisation_bsp“ _builder_version=“4.27.4″ _module_preset=“default“ background_color=“#003B6A“ use_background_color_gradient=“on“ background_color_gradient_stops=“#003769 0%|rgba(0,55,105,0.63) 100%“ background_color_gradient_overlays_image=“on“ background_color_gradient_start=“#003769″ background_color_gradient_end=“rgba(0,55,105,0.63)“ background_enable_image=“off“ global_colors_info=“{%22gcid-564a62f8-08b5-4913-a77f-a4cb0ddc3962%22:%91%22colorStart%22%93}“][et_pb_row _builder_version=“4.16″ _module_preset=“default“ global_colors_info=“{}“][et_pb_column type=“4_4″ _builder_version=“4.16″ _module_preset=“default“ global_colors_info=“{}“][et_pb_text _builder_version=“4.16″ _module_preset=“default“ text_text_color=“#FFFFFF“ header_text_color=“#FFFFFF“ global_colors_info=“{}“]<\/p>\n

Beispiele f\u00fcr Kristallisationsprodukte<\/h1>\n

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D\u00fcngemittel<\/h4>\n

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Zucker<\/h4>\n

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Festprodukte aus Spezial- und Feinchemie<\/h4>\n

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Batchbetrieb<\/h3>\n

Batchkristallisation werden in Normalfall in einem offenen System gefahren, d.h. mit einem Hydrofoil R\u00fchrorgan. Bis auf wenige Ausnahmen handelt es sich um eine K\u00fchlungskristallisation, bei der der Zustand der \u00dcbers\u00e4ttigung durch gezieltes K\u00fchlen erreicht wird. In seltenen F\u00e4llen wird die \u00dcbers\u00e4ttigung auch durch Verdampfen erzielt. Um ein gutes Prozessergebnis zu erhalten, gilt es einige wichtige Punkte bei der Ausf\u00fchrung zu beachten. Zun\u00e4chst gilt es das R\u00fchrwerk optimal auszulegen. Hierbei sind neben der R\u00fchraufgabe Suspendieren des Feststoffs auch der W\u00e4rme\u00fcbergang und generell eine homogene Durchmischung zu beachten. Bei empfindlichen Kristallen muss dies m\u00f6glichst scherarm geschehen.\u00a0Auch der Beh\u00e4lter und seine Einbauten bieten Potential. Eine optimale Beh\u00e4ltergeometrie und die Verwendung von geeigneten Einbauten k\u00f6nnen die Produktqualit\u00e4t entscheidend beeinflussen.<\/span><\/p>\n

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Kontinuierlicher Betrieb<\/h3>\n

Kontinuierliche Kristallisationsapparate werden h\u00e4ufig mit einem Leitrohr, in dem das\u00a0R\u00fchrorgan\u00a0l\u00e4uft, ausgestattet. Da der R\u00fchrwerkseinbau in den meisten F\u00e4llen von unten erfolgt und eine gerichtete, axiale Str\u00f6mung gew\u00fcnscht ist, spricht man bei dieser Anordnung auch von einer Unterflanschpumpe. Kontinuierliche Verfahren sind vor allem bei gro\u00dfen Kapazit\u00e4ten eines gleichf\u00f6rmigen Produktes im Einsatz.
Um die Effizenz ma\u00dfgeblich zu steigern, hat Ekato den Torusjet, ein 3-fl\u00fcgliger Leitrohrpropeller, in Verbindung mit speziellen Vorleitblechen, entwickelt. Durch die gesamthafte Betrachtung des Systems konnte die Effizienz, in diesem Fall das Verh\u00e4ltnis von gerichteter, axialer Str\u00f6mung zu turbulenten Str\u00f6mung signifikant erh\u00f6ht werden. Dies schl\u00e4gt sich einerseits direkt in den Beschaffungskosten aber auch in den Betriebskosten nieder. Als positiven Nebeneffekt soll an dieser Stelle auch die Kristallschonung genannt werden, da weniger Turbulenz auch weniger Kollision von Partikeln bedeutet.<\/p>\n

 <\/p>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=“1″ admin_label=“polymerisation“ module_id=“polymerisation“ _builder_version=“4.16″ _module_preset=“default“ global_colors_info=“{}“][et_pb_row _builder_version=“4.16″ _module_preset=“default“ global_colors_info=“{}“][et_pb_column type=“4_4″ _builder_version=“4.16″ _module_preset=“default“ global_colors_info=“{}“][et_pb_text _builder_version=“4.16″ _module_preset=“default“ global_colors_info=“{}“]<\/p>\n

Polymerisation<\/h1>\n

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Polymerisation beinhaltet ein weites Feld an Anwendungen. EKATO hat sich auf die Optimierung von bestehenden Anlagen genauso wie gemeinsame Entwicklung von R\u00fchrl\u00f6sungen vom Labor bis zur Industrieanlage spezialisiert.Daneben haben wir Jahrzehnte lange Erfahrung in der Projektabwicklung basierend auf Lizenzvorgaben, inklusive ausf\u00fchrlicher Spezifikations- und Dokumentationsanforderungen.<\/p>\n

EKATO hat weitreichende Erfahrung im Bereich Polykondensation, Emulsions-, L\u00f6sungs- und Suspensionspolymerisation und kann mit Prozess- und Engineeringwissen unterst\u00fctzen. Die Bandbreite reicht von gebr\u00e4uchlichen Polymeren wie HDPE, PET, PP oder PVC\u00a0 bis hin zu Spezialit\u00e4ten oder sich noch in der Entwicklungsphase befindliche Green Polymer.\u00a0<\/p>\n

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Beispiele f\u00fcr Polymerisation<\/h1>\n

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Emulsionspolymerisation<\/h4>\n

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L\u00f6sungspolymerisation<\/h4>\n

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Suspensionspolymerisation<\/h4>\n

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HIPS<\/h4>\n

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Rubber<\/h4>\n

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Polyester und PET<\/h4>\n

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HDPE<\/h4>\n

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EPS, PMMA, PVC<\/h4>\n

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ABS<\/span><\/h4>\n

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\"logo
Pranzing 50
4861 Aurach am Hongar
www.schwarzaeugl.at<\/a><\/p>\n

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Schwarz\u00e4ugl SITS & T GmbH<\/span><\/h1>\n

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Kontakt<\/span><\/h2>\n
\n
\n
Tel.: +43\u00a07672 22422<\/span><\/div>\n<\/div>\n
\n
Fax: +43\u00a07672 22422-4<\/span><\/div>\n
\n
\n
Mail: office@\u200bschwarzaeugl.at<\/div>\n<\/div>\n
\n
Web: www.schwarzaeugl.at<\/div>\n<\/div>\n

<\/span><\/p>\n<\/div>\n<\/div>\n<\/div>\n

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Impressum<\/span><\/a><\/p>\n

Datenschutz<\/span><\/a><\/p>\n

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Adresse<\/span><\/h2>\n
Pranzing 50<\/span><\/div>\n
4861 Aurach am Hongar<\/span><\/div>\n

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Schwarz\u00e4ugl SITS&T Mechanische Verfahrenstechnik IndustrievertretungenProzesse Die Prozesstechnik in ihrer heutigen Auspr\u00e4gung ist ohne das R\u00fchren nicht denkbar. Moderne R\u00fchrtechnik optimiert die Herstellung\u00a0und tr\u00e4gt zur Resscourceneffizienz und Wirtschaftlichkeit bei. FermentationHydrierungKristallisationPolymerisationFermentation In modernen Fermentationsprozessen werden Stoffe wie Enzyme, pharmazeutische Wirkstoffe (API), Aminos\u00e4uren oder Vitamine als Stoffwechselprodukte tierischer oder pflanzlicher Mikroorganismen hergestellt. Um die Produktivit\u00e4t im Prozess zu […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"class_list":["post-469","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/www.schwarzaeugl.at\/en\/wp-json\/wp\/v2\/pages\/469","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.schwarzaeugl.at\/en\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/www.schwarzaeugl.at\/en\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/www.schwarzaeugl.at\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.schwarzaeugl.at\/en\/wp-json\/wp\/v2\/comments?post=469"}],"version-history":[{"count":29,"href":"https:\/\/www.schwarzaeugl.at\/en\/wp-json\/wp\/v2\/pages\/469\/revisions"}],"predecessor-version":[{"id":232797,"href":"https:\/\/www.schwarzaeugl.at\/en\/wp-json\/wp\/v2\/pages\/469\/revisions\/232797"}],"wp:attachment":[{"href":"https:\/\/www.schwarzaeugl.at\/en\/wp-json\/wp\/v2\/media?parent=469"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}